Rear Brake Backing Plates for 1976 Olds Cutlass

Converting to standard front disc brakes

When swapping front disc brakes for your existing drums, the front brake assembly from any GM A-body from '67 through '72 will bolt right on to your '67. The following cars from 1964-1972 are classified as A-bodies:

  • Buick Skylark, Special, Gran Sport, and Sport wagon
  • Chevrolet Chevelle, El Camino, and Malibu
  • Oldsmobile F-85, Cutlass, and 442
  • Pontiac Lemans, GTO, and T-37

However, the '67-'68 power brake setups utilize a four-piston caliper with a two-piece rotor and should be avoided. They are somewhat hard to find. You cannot find the 2-piece rotor new as they have not been manufactured for over 20 years due to a perceived safety hazard. There are one-piece rotor replacements available, but even these can be hard to find. The single-piston system used on '69-'72 cars is much more common and easier to locate. It is completely interchangeable with the earlier system (at the spindle level). (Read sidebar.) The disc brake rotors for these setups are 10" in diameter. ('73-77 A-body disc brake setups CAN be used, but since the ball joints are a different size and the spindles are taller, it requires some modifications. Another popular swap is to use the taller '73-up B-body spindles which allow the use of 11" or 12" disc brakes, but this requires the use of custom upper control arms. More on both of these swaps are discussed below.)

The '69-'72 single-piston system is better for two reasons. First, the calipers slide side-to-side, which allows for slight warpage in the rotor - the four-piston calipers are hard mounted to the spindles and any rotor wobble causes the pistons to be pushed back into the caliper, which increases pedal travel upon initial application. This is not what you want in a panic stop! Second, the four-piston design uses smooth bores in the caliper and pistons with grooves for the seal rings - just like the pistons in an engine. Unfortunately, the cast iron caliper bores are susceptible to rust and pitting, which is why companies like White Post make a tidy profit lining these calipers with stainless sleeves. The single-piston calipers reverse this by having the seal ring set into a groove in the bore. The sliding surface is the OD of the piston, not the ID of the bore. To further improve this, the pistons are chromed, which minimizes their likelihood of rusting. More importantly, it's pretty cheap to replace the piston verses having the caliper sleeved.

Other suitable donors include:

  • '70-'72 Chevrolet Monte Carlo or Pontiac Grand Prix
  • '67-'69 Pontiac Firebird/Chevrolet Camaro
  • '67-'74 Oldsmobile Omega/Chevrolet Nova/Buick Apollo

NOTE: You will need to use your current steering arm with these setups.

When you find an appropriate donor car, you'll need to get everything from the steering knuckle (spindle) out, including:

  • steering knuckle (spindle)
  • splash shields (backing plates)
  • rotor and calipers - New rotors and calipers are available from your local auto parts outlet, but its nice to have the originals to give as a core deposit.

  • hoses - Anytime you're doing a swap of this nature, it's best to replace the brake hoses. The reason I suggest getting the hoses from the donor car is for length verification. After installation, make sure the brake hoses aren't pulled tight when the wheels are turned. A friend used brake components from a Chevelle and noticed after installation that the Chevelle hoses were too short. However, it was a simple task to go to the parts store and find the longer hoses with the correct ends.

  • hard lines - you will need new hard lines from the master cylinder to the proportioning valve and the proportioning valve to the distribution block. The front hard line from the master cylinder to the distribution block and the hard lines on the output side of the distribution block will be the same as for drum brakes. Get ALL the forward metal brake lines if they are still usable. From what I understand, power discs require a larger diameter hard line. The connectors on the end of the lines should have been different as well. I was told that this was a obvious indicator to the factory workers that the correct lines were installed to the proper type brakes. You can buy the conversion line set that goes from the master cylinder to the front discs. These lines connect up to the proportioning valve and to each brake area. A popular upgrade is to use stainless steel lines. If you do so, you really have to tighten (read over-tighten here) just to get the ends to seal properly because the stainless is so hard.


    Pictured above are the salvage yard components needed to do a standard disc brake swap, including disc brake backing plates, caliper mounting brackets, master cylinder, spindles, power booster, calipers, hard lines, metering block, proportioning valve and necessary attaching hardware. If you're getting these items from a "you-pull-it" type of operation, be sure to also grab the brake hoses and brake hose attaching brackets.

  • master cylinder and pushrod - Disc brake master cylinder is available at your local auto parts outlet. Be certain you get the correct version. There are two different-length pushrods used between the master cylinder and the power booster unit: The first is long push rod, which protrudes into the master cylinder about 1-1/4 inches. The second type is a short push rod, which does not protrude into the master cylinder, often referred to as a 'flush mount'. To verify whether you have a long or short push rod, simply remove the two nuts holding the master cylinder to the power booster unit, slide the master cylinder back and look at the push rod going into the master cylinder. It will be either flush or extended.

  • proportioning valve - Don't confuse the brake proportioning valve (aka metering valve) with the brake distribution block. The rectangular valve mounted on the frame rail under the drivers seat (with the brake warning light electrical connection) is the brake distribution block. The round cylindrical one mounted just under the master cylinder is the brake proportioning valve. A stock drum setup has no proportioning valve, only a distribution block. The '67-'70 disc brake setups used this same distribution block and a separate proportioning valve mounted on a bracket under the master cylinder. The '71-'72 disc brake setups used a combination valve which had the proportioning valve integrated into the distribution block, and can still be purchased new from GM for about $60.

  • You must install the proportioning valve behind the inline electrical switch that signals the dash light or it will stay on when the brakes are applied. It must be attached to the rear brake line after it leaves this block. You can make your splice inside the frame on the drivers side where the rear brake line is located. There is plenty of room there and hard lines can be routed easily enough. (Note: I've been warned against using a Nova/Apollo proportioning valve. I was told they are calibrated for the lighter car.)

  • brake hose frame brackets (if the donor car is an A-body). These are not available at the parts store. The drum brake and disc brake brackets are different. If you forget to remove the brackets, you can make the drum brake brackets work by filing the brake to the shape of the brake hose metal end.

  • dust cap

NOTES

NOTE 1: If you're planning to convert a to a stock 10" rotor setup, your 14" SSIIs might not fit - even though they came that way from the factory. SSI rims will definitely NOT fit. (Be sure to read Identifying Oldsmobile Super Stock Wheels for confirmation on whether you can use current Rally rims.)

NOTE 2 : If the components you're purchasing are at a local swap meet, and you want to verify the year of the parts, look at the steering knuckle. '72-and-earlier had a two-piece unit (the steering arm bolts onto the knuckle), while the '73 and later one-piece units had the steering arm cast into the knuckle. Make sure the master cylinder was from a disc-brake-equipped vehicle. They are different. The front reservoir of a disc-brake master cylinder is larger than the rear reservoir (see photo above). The reservoirs on a drum-brake master cylinder are the same size.

NOTE 3: Be sure to bench-bleed the master cylinder before installing it. As for bleeding the brakes alone in your garage, use a one-way inline valve on the bleeder hose. I put the bleeder hose in a jar containing some brake fluid so there is less chance I can draw air back into the system too. Then I crack the bleeder just a little. I then bleed them myself starting from the point farthest away from the master cylinder and working towards the nearest (right rear, left rear, right front, left front.) Never had a problem. Just remember to add fluid during the bleeding. You'd hate having to start over because you sucked it dry in the middle of the bleeding process, re-introducing air into the system.

NOTE 4: Read the Oldsmobile Chassis Service manual closely regarding torque specs. Some of the bolt torque specs require that the full weight of the car be on the wheels when the bolts are torqued. The upper and lower control arm bolts are two of them but there are others. If you tighten them with the wheels hanging in the air, the bushings will be squished tight (pre-loaded) so that when you let the car down, the control arms won't move to their natural position. It may sit too high as a result, not to mention adversely affecting the front-end alignment.

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Converting drum brake spindles to accept disc brakes

You might have heard that drum spindles can be modified for disc use. While this has been done by many people successfully, spending the $200-$400 on getting the correct parts from a donor car instead  is still the best route. However, just for general knowledge I'm including the information you need to do this. I should also mention that I've not tried this, so proceed at your own risk.

Supposedly all that's involved is milling .750 off the pad at the top of the spindle near the upper ball joint where the spring anchor was bolted into. You'll also need to tap out the hole (the spring anchor hole becomes the caliper bracket hole) to full depth.

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Rear Brake Backing Plates for 1976 Olds Cutlass

Source: http://www.oldsmobility.com/old/discbrakes.htm

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